Sanjay K. Sah

Innovative and results-driven semiconductor professional with over a decade of experience spanning strategic sourcing, semiconductor process development, high-volume manufacturing, and advanced data analytics. At Intel, I’ve led cross-functional initiatives in process R&D, technology transfer, and cost optimization—while also driving the ideation and development of GenAI and advanced analytics tools to boost efficiency and accelerate decision-making. Passionate about leveraging deep technical knowledge and emerging technologies to solve complex challenges and deliver business value.

Experience

Technical Sourcing Manager - IC, PMIC, ASIC ( Network, Edge, Data Center, and AI Platforms)

Intel Corporation, Hillsboro

I lead strategic sourcing for Integrated Circuits (IC) across various Intel business units including Data Center, AI, and Memory-Storage, managing supplier relationships to support Intel's multi-generational product roadmap through new product designs, part qualifications, and supplier onboarding. Collaboratively working with Quality and Reliability teams and commodity managers, I drive corrective actions and identify cost-saving opportunities. Additionally, I boost supply chain efficiency by leading data centralization projects and fostering the adoption of Gen AI tools through team training and IT collaboration.

May 2022 - Present

Senior Process Engineer

Intel Corporation, Hillsboro

I was responsible for the development and transfer of process technologies to high-volume manufacturing, including the installation and qualification of equipment. As a quality meeting manager, I represented over 30 groups and led cost reduction projects across Intel fabs. My efforts in implementing Continuous Improvement Processes (CIPs) and upgrading equipment for environmental benefits significantly improved operational efficiency, reduced technician hours, and saved approximately $12 million annually in manufacturing costs at Intel, earning me multiple awards for innovation and operational excellence.

March 2018 - May 2022

Nuclear Engineer/Technologist - Core & Fuel

GE Hitachi Nuclear Energy, Wilmington, NC

I conducted thermal hydraulic and plant transient analyses for various Boiling Water Reactor applications, leading to enhancements in reactor safety and performance. I spearheaded the development of an automation tool to streamline fuel loading error analysis and contributed to the design of a novel core-catcher. Additionally, I supported the Department of Energy's Accident Tolerant Fuel program, developing advanced fuel claddings, and continuously improved engineering procedures and computational programs, providing expert guidance and mentorship.

October 2015 - February 2018

Graduate Research Assistant

Jefferson Lab, Newport News, VA & Virginia Commonwealth University (VCU)

I collaborated with Jefferson Lab and VCU School of Engineering on materials characterization, modeling, and designing magnetic shields, using high Nickel content super-alloys. Through processes like Wire Electrical Discharge Machining and 3-D printing, we developed systems to apply quantized stress to materials, analyzing their properties from cryogenic to room temperatures. We also created a stochastic magnetization model to understand material behaviors under various conditions and used COMSOL for finite element modeling. Additionally, I conducted mechanical tests on Niobium samples at different temperatures and assessed hydrogen impurity.

January 2012 - May 2016

Education

Virginia Commonwealth University, Richmond, VA

Doctor of Philosophy (Ph.D.)
Mechanical and Nuclear Engineering
May 2016

Virginia Commonwealth University, Richmond, VA

Master of Science
Mechanical and Nuclear Engineering
May 2014

University of Central Oklahoma, Edmond, OK

Bachelor of Science
Engineering Physics – Mechanical Systems
May 2011

Skills

Engineering: ANSYS Fluent ANSYS Fluent, SolidWorks, Matlab, Mathematica, COMSOL, LaTeX, LabVIEW, Advanced Material Characterization, Clean Room Processes
Programming: Python, SQL, Matlab, TRACG, FORTRAN, Power BI
Workflow
  • Strategic Sourcing and Supply Chain Management
  • Manufactring & Operational Process Development and Transfer
  • Quality and Compliance Management
  • Data Management and Analytics
  • Project Leadership & Cross Functional Teams
  • Process Innovation and Continuous Improvement

Interests

Apart from being a research engineer, I enjoy gardening, barbecuing and spending time with family. My love for exploring extends to long drives and staying current with new technologies.

When indoors, I immerse myself in sci-fi and fantasy films and TV shows. Much of my free time is also dedicated to keeping up with the latest advancements in engineering research, semiconductors & AI.

Awards

  • Distinguished Invention Award - Intel Corporation
  • Patent Filing Award - Intel Corporation
  • LTD Department Divisional Award - Intel Corporation
  • LTD Divisional Recognition Award - Intel Corporation
  • SSC Division Recognition Award - Intel
  • Continuous Wave Superconducting Radio Frequency System & Integration with a Subcritical System for Nuclear Materials Research Grant - Jefferson Science Associates